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STROMERZEUGUNG
Verbessern Sie die Arbeitssicherheit, die betriebliche Effizienz, und die Datenqualität in Ihrem Kraftwerk

Visuelle Inspektionen werdenaus der Ferne und aus sichereEntfernung durchgeführt 0 Menschenin engen Räumen

durch verringerte Ausfallzeitenund schnellere Inspektionszeiten0.5 Mio. USD beider Kesselinspektioneingespart

470 Arbeitsstundeneingespartbei der Inspektion eines Abscheiders,der mit der Elios in weniger als 10 Stunden durchgeführt wurde.

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0 Menschen in engen
Räumen
Visuelle Inspektionen werden
aus der Ferne und aus
sicherer Entfernung
durchgeführt
 
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0,5 Mio. USD bei der
Kesselinspektion eingespart
durch verringerte
Ausfallzeiten und schnellere
Inspektionszeiten
 
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470 Arbeitsstunden
eingespart
bei der Inspektion eines
Abscheiders, die
mit der Elios in weniger als
10 Stunden durchgeführt
wurde
 

Führen Sie regelmäßige Inspektionen durch, um maximale Effizienz und einen zuverlässigen Betrieb zu gewährleisten

Die Belastung durch den regulären Betrieb führt dazu, dass Stromerzeugungsanlagen Defekten wie Rissen, Korrosion, Leckagen und einer Vielzahl anderer Mängel ausgesetzt sind, diese können den Anlagenverschleiß beschleunigen. Ausfallzeiten der Anlagen schränken die Gesamtproduktionskapazität ein und können zu kostspieligen und gefährlichen Systemausfällen führen.
 
Durch regelmäßige Inspektion und Überwachung können Sie sicherstellen, dass die Stromerzeugungsanlagen frei von Mängeln und Schäden bleiben, die zu einem Ausfall der Anlage führen könnten.
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Datenausgabe, die die Flugbahn der Drohne innerhalb der Anlage sowie einen der während des Inspektionsfluges aufgezeichneten Punkte von Interesse zeigt.
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Datenausgabe, die die Flugbahn der Drohne innerhalb der Anlage sowie einen der während des Inspektionsfluges aufgezeichneten Punkte von Interesse zeigt.
 

VORTEILE

Ein sicheres und wirksames Verfahren für Inspektionen in großer Höhe und an schwer zugänglichen Stellen

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Risiken vermindern

Halten Sie Ihre Mitarbeiterinnen und Mitarbeiter aus der Gefahrenzone, indem Sie Drohnen einsetzen, um Inspektionen aus sicherer Entfernung durchzuführen.

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Niedrigere Kosten

Führen Sie kritische Inspektionen bei laufendem Betrieb durch und minimieren Sie so die Wartungskosten.

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Gesteigerte Effizienz

Erhalten Sie Echtzeitdaten aus dem Inneren der Anlage und nutzen Sie diese für eine entsprechende Planung der Wartung.

ANWENDUNGEN

Eine praktische Lösung für alle Arten visueller Inspektionen

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Analyse der mechanischen Integrität

Führen Sie Drohneninspektionen von Brennkammern, Rauchgaswäschern, Kesseln und anderen Bereichen von Energieerzeugungsanlagen
durch.

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Vorbeugende Wartung

Verschaffen Sie sich einen schnellen Überblick und eine Bewertung der Anlage, um die Instandhaltungsplanung zu verbessern. Dies reduiziert wartungsbedingte Ausfallzeiten und Kosten.

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Inspektionen in engen Räumen

Führen Sie ferngesteuerte Analyse und Bewertung von schwer zugänglichen Strukturen durch, z. B. von Kesseln oder von Windturbinenflügel.

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Notfallmaßnahmen

Die schnelle Einsatzbereitschaft und die Möglichkeit, entweder einen gesamten Bereich zu überprüfen oder Details zu bestimmten Abschnitten schnell zu erhalten, machen Drohneninspektionen ideal für zeitkritische Inspektionen.

Zugänglichkeit

Zugang zu fortschrittlichen Drohnenfunktionen für eine Vielzahl von Anwendungen in der Stromerzeugung

Unsere Drohnen haben sich bei der Durchführung
visueller Inspektionen in den folgenden Bereichen
wiederholt bewährt:

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WIE

Bewerten Sie den Zustand Ihrer Industrieanlagen in einem 3-stufigen Prozess

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01

Aufklärungsflug

Testen Sie das Verhalten der Drohne innerhalb eines Objekts und decken Sie alle Hindernisse auf, die das Fliegen und/oder die Erfassung von visuellen Daten behindern könnten.

02

Allgemeiner Inspektionsflug

Erfassen Sie visuelle Daten über den Zustand der gesamten Anlage und analysieren Sie das Videomaterial Bild für Bild, um beschädigte Abschnitte der Anlage zu erkennen.

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03

Detaillierter Inspektionsflug

Untersuchen Sie die bei dem allgemeinen Inspektionsflug festgestellten Schadstellen genauer, um eine Entscheidung über die Instandhaltung treffen zu können.

IN AKTION

Erfassen Sie jeden Winkel der engsten Anlagen von einem sicheren Standort aus

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Atomindustrie

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Kraftwerke

VERWANDTE PRODUKTE

Elios 3

Indoor-Drohne für Inspektion,Kartierung und Vermessung

Eine einfach zu steuernde, kollisionstolerante Drohne, die hochauflösende Daten erfasst und eine Live- Berichterstattung über ein 3D-Modell Ihrer Anlage ermöglicht.

Elios 3 Rad

Ferngesteuerte Strahlungserkennung und -lokalisierung

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Unterstützt durch Mirion
Technologies.

Führen Sie schnelle und genaue Strahlungsmessungen in Innenräumen ohne menschliche Exposition durch. Mit der Elios 3 RAD, einer einfach zu steuernden, kollisionstoleranten Drohne, erhalten Sie eine sofortige Anzeige der aktuellen und kumulativen Dosisleistung, die sofort auf einem 3D- Modell Ihrer Anlage angezeigt wird.

Softwarelösung

Inspector 4.0

Eine einfach zu bedienende Softwarelösung, die Anlagenbetreibern einen genauen Überblick über die Vorgänge in ihren Anlagen verschafft, damit ihr Team schnell und an der richtigen Stelle handeln kann.

UNSERE KUNDEN

Unsere Produkte genießen das Vertrauen zahlreicher Stromerzeuger weltweit.

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FALLSTUDIEN

Erfahren Sie, wie Kraftwerke und Energieerzeugungsanlagen Indoor-Drohnen zur Wartung von Anlagen einsetzen (auf English)

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Power Generation 153217186454

Saving over $1 million: wind turbine inspections with the Elios 3

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Power Generation 152606600547

Surveying a disused coal plant with the Elios 3

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Power Generation 152594999356

Power station inspections in Hong Kong with the Elios

Frequently Asked Questions

In order to operate a drone, do you have to be an engineer, an NDE inspector or a piping inspector?

No, it is not required but you should always be aware of the regulations concerning commercial drone operations in your area before flying). Piloting Elios drones is accessible to everyone who has completed the introductory training. Traditionally our clients work in teams of two when running inspections, one pilot and one inspector who can analyze the data on the spot. With this approach, each person can focus on their area of expertise.

How do I train my team?

Flyability has put in place a complete certification and training program that takes drone pilots from discovering the particularities of piloting a drone indoors BVLOS (Beyond Visual Line of Sight), to being able to perform the most difficult indoor inspection missions. The certification tests the pilots on their ability to assess the difficulty of a mission and puts their own piloting skills into perspective. Our training courses are defined and provided by professional pilots with extensive mission track records using Elios drones. Every bit of theory you will learn is backed-up by practical exercises directly applicable to your everyday job as a pilot. Operators following our training courses receive a valuable professional certification, acknowledging their proficiency at using Elios drones.

Do I need to adapt my Standard Operating Procedures?

Asset owners are responsible for deciding whether to modify their SOPs to accommodate the use of drones. Nevertheless, SOPs provide a method to communicate the process changes to employees. As they no longer rely on humans to enter confined spaces for inspection, most of our customers update SOPs to take the drone into consideration.

Can a drone be used as a formal inspection tool?

Several clients have conducted formal inspections using our products that have been approved by classification societies. You can read more about an example in this article: //isibooks.net/articles-and-media/can-a-drone-be-used-as-a-formal-inspection-tool
The thing to note is that drones can't permanently be recognized as a formal inspection tool, since inspectors are agnostic to specific tools. Rather, inspectors can approve a given tool in a specific inspection when they see the data it can produce.

How to process inspection data?

Once your mission is completed, you can simply connect Elios to your computer using the USB port fitted on the top of the drone to import all data in Inspector, our companion software.

After retrieving the flight data, you have immediate access to a high resolution point cloud of your assets that you can visualise in Inspector. You can then review your POIs and document your inspection by taking notes in the POIs, making measurements, and exporting your data as a report.

Does Flyability keep your data safe from cyber attack?

As long as the user does not manually connect to a WiFi network, there is no physical link between the Elios system and the internet—ensuring complete data safety.
In addition, Flyability only collects data in one instance: when the drone is armed while the tablet on the GCS is connected to the internet. In these cases, we collect the unit ID — which is encrypted and can only be read by Flyability —, the time of flight, and the firmware version. Operators are notified of this and have the option to opt-out.

For more information on the data safety, please consult the following link:
Cyber Security With Flyability Drones

Are drones intrinsically safe?

ATEX is the European certification given to equipment tested and approved to be intrinsically-safe. The Elios drones are not ATEX rated / intrinsically safe. It is hardly possible for a drone to be intrinsically safe (none to date). You will need to perform a procedure to neutralize the environment of the asset you want to inspect like you would do when doing a manned inspection. You still have a lot to gain when performing the inspection with a drone instead of a human. For example, you can use nitrogen to neutralize the asset and send in a drone right away. If you do the same for a manned inspection, the inspector would have to carry a breathing apparatus and you would need to deploy bystanders, which is much more complicated and dangerous.

For more information on this subject, please follow the link: //isibooks.net/articles-and-media/are-drones-intrinsically-safe

Can I fly Elios drones outdoors?

Flyability drones can fly outdoors in ATTI mode to inspect outdoor assets. However, it is not recommended to do so as it is much harder to control the drone in ATTI mode. This use case is reserved to experienced pilots only. Keep in mind that flying outdoors is subject to airspace regulations, unlike indoor flights.

Should I insource or outsource drone-based inspections?

It depends on your usage and the regulations in place. Some industries may require a qualified and certified inspector to perform an inspection. In case you would like to outsource, there are service providers that use the Elios drones all around the world. For more information on outsourcing, consult the following links:

Insourcing versus outsourcing your industrial inspection drone program

What is the size of the smallest defect the Elios drones can spot?

With Elios 2 & 3, you can capture images with a Ground Sampling Distance of 0.18 mm/pixel when standing at 30 centimeters from the surface you inspect. With this accuracy, you can easily spot defects that are a few millimeters wide such as small cracking patterns in the walls or a hole inside of silos.   For more information on the resolution of the Elios 2 camera:

Drones Camera Resolution: Three Metrics You Should Know About

  For more information on the types of data the Elios 2 can collect:

//isibooks.net/articles-and-media/data-capture-elios-2

Is dust a blocker for drone-based inspections in cement assets?

Industrial indoor spaces are often full of dust, which makes First-Person View aircraft navigation difficult. Elios drones feature a dust-proof lighting system that allows you to traverse dirty places without losing sight of your objective. And for the extreme cases, you can navigate inside assets relying solely on the live map created by LiDAR and displayed instantly in Cockpit.

Do I need extra light for silo inspection?

No. Elios drones lighting system carries up to 16 '000 lumens of light, adjustable to your needs. Elios 2 & 3 provides the right amount of lighting whether you need to see the big picture or the tiniest crack. When additional lighting is required to get further details and higher image quality during close up data capture, Elios 3 carries an additional close up light source providing direct light to the object of scrutiny.
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